The Complete Guide to Just-In-Time Manufacturing Flow by Hiroyuki Hirano

By Hiroyuki Hirano

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Standing while working has different characteristics depending upon the type of line involved. Let us look at how standing while working can be established first for an assembly line and then for a processing line. Standing while working at an assembly line—Most assembly operations use conveyors to produce an even 356 ◾ JIT Implementation Manual: Volume 3 Before improvement Isolated “island” Large washing unit In-process inventory from several other processes accumulates at the washing unit. 40 meters of conveyance are created here.

11, the A group is a specialized line for building quantity, while the B group and C group lines are ordinary lines that build product models. 11 Line Design Using P-Q Analysis. Factory: Tokai Plant Process Path Table Entered by: Shin’ichi Yamagawa Process name Cutting Drilling Punching Punching Press Machine no. M1 M2 M3 M4 M5 No. 12 Process Route Table. The key factors in ordinary lines are Group Technology (GT) lines and changeover. GT lines are lines that turn out different products (or parts) that have similar process paths and can therefore use the same line configuration.

The first two S’s are the most important, and use two indispensable tools: the red tag strategy and the signboard strategy. All improvement activities should start with reinforcing the 5S’s, particularly by using these two strategic tools. Preparation for Flow Production Once we have made some headway in establishing the awareness revolution and the 5S’s, we are ready to enter the preparation stage for flow production. We can facilitate making improvements for flow production by analyzing the production data needed for building a model line, then selecting a model line.

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