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The reason is that with a lead angle you are keeping the machining forces working to compress thc material and allowing the interlocking mica crystals an opportunity to perform their function. With a straight tool, the machining forces at the surface could tend to fracture the surface. If this condition does occur, reducing the feed rate will usually correct the problem. What we have done by reducing the feed rate is to put less of a load on the interlocking mica crystals. 005 in) per revolution.
This edge has a large lateral wing structure development and has an edge strength in the range of 28 to 35 MPa (4000 to 5000 psi). An edge seam will upgrade the edge strength to 35 to 40 MPa (5000 to 6000 psi). The subsurface-fissure cutting method employs the use of a blunt, broadangle, large-diameter cutting wheel with large scoring forces (much larger than with high pressure, deep-fissure cutting) and low scoring speeds in the range of 85 to 125 mm/s (200 to 300 in/min). 75 to 6 in). This method does not require a cutting fluid.
We can, however, overcome the definition problem by defining these as effective parameters and not necessarily associated with the geometry of a particular model. Fortunately, in most cases, we shall see that the effective parameters drop out of the most interesting expressions making the model somewhat insensitive to geometry. We may define A,=area of contact between an abrasive particle and the workpiece, @* =attack angle of an abrasive grain, and y=(cross-sectional area of chips)/(cross-sectional area of groove).